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Control limits are based on multiples of the process standard deviation.

A) True
B) False

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Cpk is useful even when the process is not centered.

A) True
B) False

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Range charts and p-charts are both used for variable data.

A) True
B) False

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The purpose of statistical process control is to ensure that historical output is random.

A) True
B) False

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If a process is performing as it should, it is still possible to obtain observations which are outside of which limits? (I) tolerances (II) control limits (III) process variability


A) I
B) II
C) I and II
D) II and III
E) I, II, and III

F) A) and C)
G) All of the above

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A c-chart is used to monitor the number of defects per unit for process output.

A) True
B) False

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A quality analyst wants to construct a control chart for determining whether three machines, all producing the same product, are in control with regard to a particular quality variable. Accordingly, he sampled four units of output from each machine, with the following results:  Machine  Measurements #117151517#216251825#323242322\begin{array} { c c c c c } \text { Machine } && { \text { Measurements } } \\\hline \# 1 & 17 & 15 & 15 & 17 \\\# 2 & 16 & 25 & 18 & 25 \\\# 3 & 23 & 24 & 23 & 22\end{array} What is the sample mean for machine #1?


A) 15
B) 16
C) 17
D) 21
E) 23

F) A) and C)
G) All of the above

Correct Answer

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An x-bar control chart can only be valid if the underlying population it measures is a normal distribution.

A) True
B) False

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A c-chart is used for:


A) means.
B) ranges.
C) percent defective.
D) fraction defective per unit.
E) number of defects per unit.

F) C) and D)
G) A) and D)

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The chair of the operations management department at Quality University wants to construct a p-chart for determining whether the four faculty teaching the basic P/OM course are in control with regard to the number of students who fail the course. Accordingly, he sampled 100 final grades from last year for each instructor, with the following results:  Instructor  Number of Failures  Prof. A 13 Prof. B 0 Prof. C 11 Prof. D 16\begin{array} { l c } \text { Instructor } & \text { Number of Failures } \\\hline \text { Prof. A } & 13 \\\text { Prof. B } & 0 \\\text { Prof. C } & 11 \\\text { Prof. D } & 16\end{array} What is the estimate of the standard deviation of the sampling distribution for an instructor's sample proportion of failures?


A) .0075
B) .03
C) .075
D) .3
E) .75

F) A) and E)
G) A) and D)

Correct Answer

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Statistical process control focuses on the acceptability of process output.

A) True
B) False

Correct Answer

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A process results in a few defects occurring in each unit of output. Long-run, these defects should be monitored with:


A) p-charts.
B) c-charts.
C) x-bar charts.
D) R-charts.
E) o-charts.

F) All of the above
G) A) and D)

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The purpose of control charts is to:


A) estimate the proportion of output that is acceptable.
B) weed out defective items.
C) determine if the output is within tolerances/specifications.
D) distinguish between random variation and assignable variation in the process.
E) provide meaningful work for quality inspectors.

F) A) and B)
G) None of the above

Correct Answer

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Statistical process control is the measurement of rejects in the final product.

A) True
B) False

Correct Answer

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Consider the following information:  Observations 123456 Num. of defects 10181315912\begin{array} { | l | c | c | c | c | c | c | } \hline \text { Observations } & 1 & 2 & 3 & 4 & 5 & 6 \\\hline \text { Num. of defects } & 10 & 18 & 13 & 15 & 9 & 12 \\\hline\end{array} The number of runs up and down for the preceding data is:


A) 3.
B) 4.
C) 5.
D) 6.
E) none of these.

F) All of the above
G) A) and E)

Correct Answer

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Cpk can be used only when the process is centered.

A) True
B) False

Correct Answer

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A quality analyst wants to construct a sample mean chart for controlling a packaging process. He knows from past experience that whenever this process is in control, package weight is normally distributed with a mean of 20 ounces and a standard deviation of two ounces. Each day last week, he randomly selected four packages and weighed each:  Day  Weight (ounces)   Monday 23222324 Tuesday 23211921 Wednesday 20192021 Thursday 18192019 Friday 18202220\begin{array} { l l c c c } \text { Day } & &{ \text { Weight (ounces) } } \\\hline \text { Monday } & 23 & 22 & 23 & 24 \\\text { Tuesday } & 23 & 21 & 19 & 21 \\\text { Wednesday } & 20 & 19 & 20 & 21 \\\text { Thursday } & 18 & 19 & 20 & 19 \\\text { Friday } & 18 & 20 & 22 & 20\end{array} If he uses upper and lower control limits of 22 and 18 ounces, what is his risk (alpha) of concluding this process is out of control when it is actually in control (Type I error) ?


A) 0.0026
B) 0.0456
C) 0.3174
D) 0.6826
E) 0.9544

F) B) and D)
G) All of the above

Correct Answer

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Concluding that a process is out of control when it is not is known as a Type I error.

A) True
B) False

Correct Answer

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A shift in the process mean for a measured characteristic would most likely be detected by a:


A) p-chart.
B) x-bar chart.
C) c-chart.
D) R-chart.
E) s-chart.

F) C) and D)
G) A) and D)

Correct Answer

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Run tests are useful in helping to identify nonrandom variations in a process.

A) True
B) False

Correct Answer

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